Pyrolysis Plastic to Oil Machine

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plastic to oil machine
Pyrolysis plastic to oil machine

 

Plastic waste is the third largest contributor to municipal and industrial waste systems after food and  paper. PE, PS and PP account for over 70% of this plastic waste produced all over he qorld.Therefore,significant amount of energy can be produced with this technology. This could be an alternative energy resource for substituting fossil fuels. The governments could reduce the reliance on the imported oils. The community may also reduce the reliance on the hydrolic power generation. 

The fuels produced from this process do not contain sulphur content because there is no sulphur in the waste plastic feedstock. This is an advantage compared with the classic fossil fuels because sulphur content in the fuels could form SO2 after combustion. SO2 is a pollutant causing severe air pollutions, which affects people health and damages the concrete structure.

Therefore,this technology is environmental friendly and has significant positive impact on the local government and community. 
Pyrolysis is a thermal cracking reaction of the large molecular weight polymer carbon chains under an oxygen free environment and produces small molecular weight molecules. 
Traditional treatments for post-consumed plastics were landfills or incineration. However,  landfill of the post-consumed plastics has potential problems because of limited land resource and high durability of plastics.
Incomplete incineration may generate poisonous substances and causes serious health problems.

plastic pyrolysis machine

The pyrolysis plastic to oil machine were developed and built in many countries. The selection of   the process and the plant is determined mainly on the feedstock composition and the target products.
The selection of pyrolysis technology is based on the characteristics of the feedstock and the target products.In general,each pyrolysis technology consists of three parts:feeding system, pyrolysis reactor and separation system.


Pyrolysis plastic to oil machine Technologies and Processes:

plastic pyrolysis process
Pyrolysis plastic to oil machine working process


1. Put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Plastics like PE, PP, and PS can be considered as saturated alkene molecules due to their large  molecular weight. PE is one of the most commonly  used plastic materials.


Technical parameter of pyrolysis plastic to oil
No.ItemsContents
1Equipment typeDY-1-6DY-1-8DY-1-10
2Raw materialWaste plasticWaste plasticWaste plastic
3Structural formHorizontal rotationHorizontal rotationHorizontal rotation
424-hour Capacity6 ton8 ton10 ton
5Oil yield2.7-3.3ton3.6 -4.4ton4.5 -5.5ton
6Operating pressureNormalNormalNormal
7Material of pyrolysis ReactorQ245RQ245RQ245R
8Thickness of pyrolysis Reactor16mm16mm16mm
9Rotate speed of pyrolysis Reactor0.4turn/minute0.4turn/minute0.4turn/minute
10Total power19KW19KW19KW
11Mode of coolingWater coolingWater coolingWater cooling
12Cooling area of condenser100sqm100sqm100sqm
13Kind of transmissionInternal gear driveInternal gear driveInternal gear drive
14Noise dB(A)≤85≤85≤85
15Size of Reactor(D×L)2200×60002200×66002600×6600
16Working formIntermittent operationIntermittent operationIntermittent operation
17Delivery time20days20days20days
18Weight27T30T35T

 

Prepared by customer about waste tyres recycling plant with good oil prices
No.ItemConsumption
1Coal(for choice)500kg/day
2Wood(for choice)800kg/day
3Natural gas(for choice)100-150kg/day
4Oil(for choice)300-350kg/day
5Electricity244kwh/day
6Water(recycled)60㎥ /month
7Total power19kw
8Land area35m*15m



Pyrolysis plastic to oil machine  final product application

Fuel oil from used of Pyrolysis plastic to oil machine used in below industries

pyrolysis plastic to oil
Fuel oil application


A.power plant factory
 B.glass factory
 C.cement factory
 D.ceramic fatory
 E.aluminum factory
 F.boiler factory
 G.central heating factory
 H.painting factory
Carbon black from Pyrolysis plastic to oil machine

plastic to oil machine
Carbon black application

 A.Electric cable jacketing
 B.Conveyor ban
 C.Hose and doormat
 D.Black nylon bag
 E.Rubber additive
 F.Automatic spare parts
 G.Heat isolation
 H.Black colorant in rubber materials

contact us

  • QWhat raw material do you plan to process?
  • Rubber tire
  • Waste plastic
  • Oil sludge
  • Biomass
  • Waste oil
  • Pyrolysis oil
  • Not decided yet
  • Other:
  • QMachine daily processing capacity (tons of feedstock)
  • 100kg-2ton
  • 5-15ton
  • 15-50ton
  • >50ton
  • Not decided yet
  • QDesired final product and its primary applications

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