Manufacturer of waste tyres to fuel oil recycling pyrolysis plant
With Industrial progress, the emergence of new manufacturing facilities will inevitably lead to an increase of industrial and household wastes. A significant part of the MSW consists of rubber waste and plastic wastes: gaskets, hoses, conveyor belts, rubber rugs, protective clothing, etc. But the major environmental challenge is used tires. Every year, there are more than 1 million tons of used tires produced in China. In Europe countries, this figure rises to 2.5 million tons, in the United States—even up to 3 million tons. Find new green way to recycle so many used tires is of great environmental and economic significance for all countries around the world.
Here comes the DOING GROUP manufacturer of waste tyres to fuel oil recycling pyrolysis plant, it adopts the 100% recycling pyrolysis technology. The pyrolysis technology is characterized by high temperatures, conversion rates and continuum of processes ranging from thermal decomposition of rubber without addition of any reactive gases, such as air or oxygen. The manufacturer of waste tyres to fuel oil recycling pyrolysis plant process transforms scrap tires into a valuable fuel products and creates renewable energy sources. Manufacturer of waste tyres to fuel oil recycling pyrolysis plant technologies handle used tires through a process of thermal treatment to convert them into a fuel product: combustible gas, crude oil and steel wire, carbon black. The resultant pyrolysis gases can be used for energy production, fuels or chemical production, which significantly reduces the power consumption for processing – energy is only required during startup and emergency situations.
Manufacturer of waste tyres to fuel oil recycling pyrolysis plant
Manufacturer of waste tyres to fuel oil recycling pyrolysis plant is process of molecular breakdown where larger molecules are broken down into smaller molecules. Manufacturer of waste tyres to fuel oil recycling pyrolysis plant is an industry designed to carry out pyrolysis of waste plastic & tyre. In the case of plastic/tire pyrolysis, long chain polymer is broken down into smaller chains of Hydrocarbon Gas and Pyrolysis Oil. Heat and catalyst are required for the reaction.
The working process is outlined as the following:
1. Feed the whole waste tires or scrap tires into reactor, seal the reactor tightly.
2. Heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system. The temperature in within the reactor is controlled and smoothly increased;
3. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil.
4. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) which cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy.
Here comes the DOING GROUP manufacturer of waste tyres to fuel oil recycling pyrolysis plant, it adopts the 100% recycling pyrolysis technology. The pyrolysis technology is characterized by high temperatures, conversion rates and continuum of processes ranging from thermal decomposition of rubber without addition of any reactive gases, such as air or oxygen. The manufacturer of waste tyres to fuel oil recycling pyrolysis plant process transforms scrap tires into a valuable fuel products and creates renewable energy sources. Manufacturer of waste tyres to fuel oil recycling pyrolysis plant technologies handle used tires through a process of thermal treatment to convert them into a fuel product: combustible gas, crude oil and steel wire, carbon black. The resultant pyrolysis gases can be used for energy production, fuels or chemical production, which significantly reduces the power consumption for processing – energy is only required during startup and emergency situations.
Manufacturer of waste tyres to fuel oil recycling pyrolysis plant
The working process is outlined as the following:
1. Feed the whole waste tires or scrap tires into reactor, seal the reactor tightly.
2. Heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system. The temperature in within the reactor is controlled and smoothly increased;
3. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil.
4. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) which cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy.
The main part of used tire to oil machine is: Reactor, catalyst chamber, water-oil separator, two big horizontal Condensers (great cooling effect), two oil tank, anti-back fire device, negative pressure device, vacuum device, buffer tank, water jet flue, condenser pipe, de-dusting system, draft fan and chimney.
| Technical parameter of manufacturer of waste tyres to fuel oil recycling pyrolysis plant | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyres | waste tyres | waste tyres |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about manufacturer of waste tyres to fuel oil recycling pyrolysis plant | ||
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 800kg/day |
| 3 | Natural gas(for choice) | 100-150kg/day |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 244kwh/day |
| 6 | Water(recycled) | 60㎥ /month |
| 7 | Total power | 19kw |
| 8 | Land area | 35m*15m |
Manufacturer of waste tyres to fuel oil recycling pyrolysis plant is one of the most environmental friendly, cost-effective options for treating a wide variety of rubber products and plastics. Our machine have been installed in many developing and developed countries India, Pakistan, Malaysia, Philippines, Poland, Italy, Romania, Lebanon, Turkey, Mexico, Iran, Jamaica,Haiti, Ecuador and Guatemala, Haiti, Mexico, Brazil, Panama, Nigeria, Nigeria etc.
Fuel oil usage:
Fuel oil usage
Fuel oil usage:
Fuel oil usage
