Used tyres/rubber pyrolysis to oil recycling schedule
Used tyres/rubber pyrolysis to oil recycling schedule working pinciple description briefly:
Secondly, burned the fuel material (coal, or wood, or natural gas, oil ) in the combustion system. The reactor will slowly heat, when the temperature reach around 150 degree Celsius, it will produce oil gas. Oil gas will be processed by our technology, then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure, which will be designed to back to combustion system to instead the fuel material to burn the reactor. which can save energy very much.
After finished oil produce, the temperature of reactor will be down, in same time, carbon black will be discharged automatically.
Lastly, when the temperature fall to 100 degree Celsius, worker could opened the door of reactor to discharge of steel wire.
Then can start to another batch working.
Used tyres/rubber pyrolysis to oil recycling schedule with it's main parts:
a.Auto-feeder -To shorten feeding time; feed more raw material; save workers, save time, save energy.
b. Reactor - Q245R/Q345R material , pyrolysis for waste tire / waste plastic / waste rubber.
c.Buffer chamber - To reduce oil gas speed; improve oil quality.
d.Oil-water separator - Avoid oil gas reback to reactor, ensure running safety.
e.Cooling system (Vertical condensers and horizontal condensers) -100 squre meter better condensing effect to get more.
f.Oil tanks - Collect tire/plastic oil.
g.Anti-back fire device - First to recycle tail gas to furnace as fuel; second water closing for machine running safety.
h.Negative pressure device - Guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
i.Dust removal system - ensure the smoke reach international emission standard.
j.Bad mell removal system - Remove bad mell,keep a well environmental working place, to ensure reach international emission standard.
k.Carbon black slagging device - Slagging carbon black automatically, environmental protection; save time and workers.
Some details of used tyres/rubber pyrolysis to oil recycling schedule machine:
Cooling System:
Inside of horizontal condenser have 61 smaller pipes, the diameter of which is 48mm. Cooling area of each condenser can reach 50 square meters.
the whole cooling areas will be 100 squres meters. So it can guarantee oil gas maximumly cooling down to guarantee oil output.
Devided into 3 parts easy to insall and easy for clearance.
Support Rollers:
4rollers to support the pyrolysis reactor.
Each roller can bear 5ton pressure.
Casting steel as the roller material not easy to deformed.
With DOING special design for rollers to avoid the reactor run off from roller. Keep machine safety running.
More safe, Long service life.
Auto-Feeder:
Suitable to all kinds of materials.
Take steel out of the reator.
Save time, save labour, save energy.
Used tyres/rubber pyrolysis to oil recycling plant
Firstly, the raw material was put into furnace with auto feeder,thenseal the feed inlet system.Secondly, burned the fuel material (coal, or wood, or natural gas, oil ) in the combustion system. The reactor will slowly heat, when the temperature reach around 150 degree Celsius, it will produce oil gas. Oil gas will be processed by our technology, then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure, which will be designed to back to combustion system to instead the fuel material to burn the reactor. which can save energy very much.
After finished oil produce, the temperature of reactor will be down, in same time, carbon black will be discharged automatically.
Lastly, when the temperature fall to 100 degree Celsius, worker could opened the door of reactor to discharge of steel wire.
Then can start to another batch working.
Used tyres/rubber pyrolysis to oil recycling schedule with it's main parts:
a.Auto-feeder -To shorten feeding time; feed more raw material; save workers, save time, save energy.
b. Reactor - Q245R/Q345R material , pyrolysis for waste tire / waste plastic / waste rubber.
c.Buffer chamber - To reduce oil gas speed; improve oil quality.
d.Oil-water separator - Avoid oil gas reback to reactor, ensure running safety.
e.Cooling system (Vertical condensers and horizontal condensers) -100 squre meter better condensing effect to get more.
f.Oil tanks - Collect tire/plastic oil.
g.Anti-back fire device - First to recycle tail gas to furnace as fuel; second water closing for machine running safety.
h.Negative pressure device - Guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
i.Dust removal system - ensure the smoke reach international emission standard.
j.Bad mell removal system - Remove bad mell,keep a well environmental working place, to ensure reach international emission standard.
k.Carbon black slagging device - Slagging carbon black automatically, environmental protection; save time and workers.
Some details of used tyres/rubber pyrolysis to oil recycling schedule machine:
Cooling System:
Inside of horizontal condenser have 61 smaller pipes, the diameter of which is 48mm. Cooling area of each condenser can reach 50 square meters.
the whole cooling areas will be 100 squres meters. So it can guarantee oil gas maximumly cooling down to guarantee oil output.
Devided into 3 parts easy to insall and easy for clearance.
Support Rollers:
Used tyres/rubber pyrolysis to oil recycling plant roller
4rollers to support the pyrolysis reactor.
Each roller can bear 5ton pressure.
Casting steel as the roller material not easy to deformed.
With DOING special design for rollers to avoid the reactor run off from roller. Keep machine safety running.
More safe, Long service life.
Auto-Feeder:
Used tyres/rubber pyrolysis to oil recycling plant
60 tons hydraulic pressure.Suitable to all kinds of materials.
Take steel out of the reator.
Save time, save labour, save energy.
| Technical parameter of used tyres/rubber pyrolysis to oil recycling schedule | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste plastic | Waste plastic | Waste plastic |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Used tyres/rubber pyrolysis to oil recycling schedule | |||
| No. | Item | Consumption | |
| 1 | Coal(for choice) | 500kg/day | |
| 2 | Wood(for choice) | 800kg/day | |
| 3 | Natural gas(for choice) | 100-150kg/day | |
| 4 | Oil(for choice) | 300-350kg/day | |
| 5 | Electricity | 244kwh/day | |
| 6 | Water(recycled) | 60㎥ /month | |
| 7 | Total power | 19kw | |
| 8 | Land area | 35m*15m | |
The raw materials:
10 tons waste tyre pyrolysis oil machine can convert waste tires, waste plastic, waste rubber to fuel oil, carbon, steel wire. Waste tire oil average rate is 45%-52%, plastic is 75%-95% for PP,PE,ABS etc.
10 tons waste tyre pyrolysis oil machine can convert waste tires, waste plastic, waste rubber to fuel oil, carbon, steel wire. Waste tire oil average rate is 45%-52%, plastic is 75%-95% for PP,PE,ABS etc.
Final Product for used tyres/rubber and the usage of final products:
1.45%-52% fuel oil
A.power plant factory;
B.glass factory;
C.cement factory;
D.ceramic factory;
E.aluminum factory;
F.boiler factory;
G.central heating factory
2.30%-35% carbon black
A.cement factory;
B.pellet them to heating machine(save energy)
3.10%-15% steel wire
A.Re-sale to steel factory
1.45%-52% fuel oil
A.power plant factory;
B.glass factory;
C.cement factory;
D.ceramic factory;
E.aluminum factory;
F.boiler factory;
G.central heating factory
2.30%-35% carbon black
A.cement factory;
B.pellet them to heating machine(save energy)
3.10%-15% steel wire
A.Re-sale to steel factory
