Solid waste tyres pyrolysis plant

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The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. If take waste tyre as raw material, and DY-1-10 type as equipment, the following is the economic benefit analysis of DY-1-10 type equipment:

DOING pyrolysis plant for saleDOING pyrolysis plant for sale

1.Daily cost:

Raw material:10ton*300.00RMB/ton=3000.00RMB


Water and electricity:15kw*20hour*0.71RMB/kw=213.00RMB

Workers’salary:4(persons) *50.00RMB/Person=200.00RMB

Tax(remark):free from tax for environmental protection equipmentTotal:3733.00RMB

2.Daily turnover:

a.Carbon black:10ton*20%=2ton*1500RMB=3000.00RMB

b.Crude oil :10ton*45%=4.5ton*4500RMB/ton=20250.00RMB

Total :23250.00RMB

3.Daily gross profit :

Gross profit=daily turnover-daily cost=23250.00RMB-3733RMB=19517.00RMB

Technical parameter of solid waste tyres pyrolysis plant
1Equipment typeDY-1-6DY-1-8DY-1-10
2Raw materialWaste tyres
Waste tyres
Waste tyres
3Structural formHorizontal rotationHorizontal rotationHorizontal rotation
424-hour Capacity6 ton8 ton10 ton
5Oil yield2.7-3.3ton3.6 -4.4ton4.5 -5.5ton
6Operating pressureNormalNormalNormal
7Material of pyrolysis ReactorQ245RQ245RQ245R
8Thickness of pyrolysis Reactor16mm16mm16mm
9Rotate speed of pyrolysis Reactor0.4turn/minute0.4turn/minute0.4turn/minute
10Total power19KW19KW19KW
11Mode of coolingWater coolingWater coolingWater cooling
12Cooling area of condenser100sqm100sqm100sqm
13Kind of transmissionInternal gear driveInternal gear driveInternal gear drive
14Noise dB(A)≤85≤85≤85
15Size of Reactor(D×L)2200×60002200×66002600×6600
16Working formIntermittent operationIntermittent operationIntermittent operation
17Delivery time20days20days20days


Prepared by customer about solid waste tyres pyrolysis plant
1Coal(for choice)500kg/day
2Wood(for choice)800kg/day
3Natural gas(for choice)100-150kg/day
4Oil(for choice)300-350kg/day
6Water(recycled)60㎥ /month
7Total power19kw
8Land area35m*15m

In the process of heating with absence of oxygen, we can break waste tires down into usable products, such as pyrolysis oil and carbon black, which both have several applications:

Applications of pyrolysis oil:

1. Fuel: One of the primary uses of pyrolysis oil is as a fuel. It can be used directly in industrial boilers, furnaces, and diesel engines after refining and purification.

2. Power Generation: Pyrolysis oil can be used as a fuel to generate electricity in power plants. It can replace conventional fuels like diesel or natural gas in this application.

3. Heating: It can be used for heating applications in industries or for residential heating systems, similar to how traditional heating oil is used.

Applications of obtained pyrolysis oilApplications of obtained pyrolysis oil

4. Chemical Feedstock: Pyrolysis oil can be further refined to produce various chemical compounds used in industries, such as phenols, benzene, toluene, and xylene (BTX), which are important in the production of plastics, resins, and other materials.

5. Additive in Cement Kilns: It can also be used as an alternative fuel or fuel additive in cement kilns, contributing to energy efficiency and reducing emissions.

6. Refine to diesel: Pyrolysis oil can be refined to diesel oil with the waste oil distillation machine, the obtained diesel can be used in heavy machineries, diesel generators, boiler, etc.

Applications of carbon black:

The solid residue left after pyrolysis, known as carbon black, can be used in various applications such as reinforcing filler in rubber products, pigments, and as a conductive agent in batteries.

Applications of obtained carbon blackApplications of obtained carbon black

Here DOING provides various types of waste tyre pyrolysis plants, including skid-mounted type, batch type, semi-continuous type and fully continuous type, more detailed information, welcome to consult!

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