Plastic to diesel fuel oil pyrolysis plant

1: Plastic to diesel products

2: Plastic to diesel products

Plastic to diesel fuel oil pyrolysis plant

3: Plastic to diesel products

Plastic to diesel fuel oil pyrolysis plant

4: Plastic to diesel products

Plastic to diesel fuel oil pyrolysis plant

Plastic waste is a growing concern and the drivers behind it look set to continue. Although recently there has been a slight decrease in plastic production, this is unlikely to be maintained.Plastic is a highly useful material and its applications are expected to increase as more new products and plastics are developed to meet demands.The increased use and production of plastic in developing and emerging countries is a particular concern, as the sophistication of their waste management infrastructure may not be developing at an appropriate rate to deal with their increasing levels of plastic waste.

Ms. Bonnie Zhao
+86-371-5677 1821
+86 158 9380 0169
Skype:bonniezhao2
oilmachine@doinggroup.com

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waste plastic pollution

Waste plastic water pollution

waste plastic solutions
Say no to waste plastic and turn it into energy

Some other issues with waste plastic are that it affects humans, animals and marine life; it causes soil infertility where dumped; and only 8% of all plastic waste is recycled! Sounds a trifle, right! Another lesser known factual reality is that for the production of plastic, 7% of the global crude oil is consumed, which is more than China's total crude oil consumption.
So what do we do with these ever-growing mounds of plastic waste? Bury plastic underground? Burn it? Or launch it into space! These solutions are more disastrous than the problem itself.
That’s why we developed the plastic to diesel fuel oil pyrolysis plant. This whole process include a pyrolysis process and a distillation process.

The basic pyrolysis process goes as follows:
1. Shredding or compressing for better feeding
Firstly, the waste material must be segregated and, if possible, be cleaned. Then it is shredded to speed up the reaction and to ensure that the reaction is complete.
2. Anaerobic heating
The shredded material must be heated in a controlled manner in an oxygen-free reactor. One of the most crucial factors in this operation is maintaining the right temperature(~430C for plastic) and the rate of heating, as they define the quality and the quantity of the final product.
3. Condensation
The gas that comes out from the reactor must be condensed by passing it through a condensation system, which the recycled water cooling system is the most commonly used method at present.

plastic to diesel fuel plant

Plastic to diesel fuel oil pyrolysis plant

The crude oil product that you obtain from the plastic to diesel fuel oil pyrolysis plant can be used as furnace oil but it isn't sufficiently pure for engines. If you want to use it as engine fuel, you need to extract and purify the desired products from the crude oil through a fractional distillation process.
And below are the normal distillation process:
1.Pump the crude pyrolysis oil to the distillation reactor
2.Heating
3.Condensation
4.Chemical processing

plastic to diesel fuel oil pyrolysis plant

Plastic to diesel fuel oil pyrolysis plant

Technical parameter of plastic to plastic fuel oil pyrolysis plant
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste plastic	Waste plastic	Waste plastic
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Prepared by plastic to plastic fuel oil pyrolysis plant
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

Technical parameter of plastic oil to diesel fuel distillation plant
Items	Contents
Model	DY-5t, DY-10t, DY-20t, DY-50t…
Raw material	dity motor oil, waste tire crude oil, plastic oil
Structure form	Vertical (easy cleaning and maintenance)
Heating method	Indirect heating to prolong the machine service life
Operating pressure	Constant pressure
Heating material	Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate	95%
Material of reactor	4 reactor with different material
Thickness of reactor	18mm
Mode of cooling	Recycled water cooling
Power in total	20 Kw
Service life	average 7 years
Land area	180㎡

Some benefits of pyrolysis and distillation are that the processes does not generate harmful pollutants and that the by-products can be used as fuel for running the plant. In the case of plastic, some of the valuable fuels and solvents that can be extracted through waste plastic pyrolysis are gasoline, kerosene, diesel, benzene, toluene and xylene. And a kilo of waste (typically PP) can yield upto a litre of fuel whereas the incineration of the same quantity of plastic would produce 3 kilos of CO2!
So through this process of pyrolysis and distillation, the bane of abhorrent plastic waste, can now become a boon and a source of abundant fuel. This will reduce plastic in landfills, reduce emissions and be a reliable alternative to the depleting fossil fuels. Don't trash your future. Act now!